A design the
line can build
Our engineers review your files before the quote, so layout, stack-up and parts are checked against real machines. Problems surface on screen, where they cost hours instead of weeks.
India-built EMS partner for OEMs worldwide
From Gerber files to a boxed product.
One factory.
We design, fabricate, assemble, test and box-build electronics in one 99,696 sq ft plant in Hyderabad, India, for OEMs worldwide, including the US, UK and Germany. One partner, one quality system, one team to call. Two automated SMT lines place up to 200K components an hour, 3D inspection and X-ray check every critical step, and everything from 60-layer HDI boards to finished box builds runs from prototype to volume. Certified to ISO 9001:2015 (quality management), ISO 13485:2016 (medical device manufacturing) and AS9100D (aerospace quality management).
- FULL TURNKEY SOLUTION
- 60-LAYER HDI
- AS9100D CERTIFIED
0
SQ FT FACILITY
0
LAYER HDI FABRICATION
0
QUALIFIED ENGINEERS
0
YEARS OF EXPERTISE
THE PROBLEM WE SOLVE
Every vendor hand-
off risks your schedule.
A board goes to one company for fabrication, another for assembly and a third for the enclosure. When something fails, each one points at the next. We removed the hand-offs.
A design the
Parts that arrive
when needed
Our buyers work the global component market every day, so lead times and pricing are known before you ask. When a component runs short, alternates are ready before the line stops.
Quality you can trace
Every lot is tracked from kit to crate and inspected in 3D at the stages that matter. If you ever need to know what happened to a board, the record exists.
WHAT WE DO
Four services, built
to work as one.
Engineering Design
Turn a schematic into a board that can really be built. Our engineers handle layout, stack-up, materials and manufacturability checks, and they design around the machines that will build it.
PCB Fabrication
Rigid, rigid-flex, metal-core and HDI boards up to 60 layers, from a single prototype to production runs. Every new part number is inspected as a first article before volume starts.
PCB Assembly
SMT lines that place everything from 01005 chips to large BGAs, with 3D inspection at the critical steps, plus through-hole, selective soldering, rework and conformal coating.
Box Build
Enclosures, harnesses, firmware, functional and environmental testing, and packaging. Your product leaves our dock ready for your customer.
OUR SMT LINES
Fast placement,
proven by inspection.
Two automated Fuji lines, 200K placements an hour, and a camera or X-ray looking at every critical step.
The AIMEX IIS and AIMEX IIIC lines handle everything from tiny 01005 passives to large fine-pitch parts. Boards enter by auto loader and leave by auto unloader, so people supervise the process instead of carrying boards between machines.
After printing, 3D inspection measures the solder paste. After reflow, 3D optical inspection checks every placement. Where a joint hides under a part, the Shimadzu 3D X-ray looks through it. The result is a line that is quick and accountable.
LINE 01
Fuji AIMEX IIS
LINE 02
Fuji AIMEX IIIC
PLACEMENT CAPACITY
200K CPH
INLINE INSPECTION
3D SPI & 3D AOI
REFLOW OVEN
12 zones
X-RAY INSPECTION
Shimadzu 3D X-ray
THE FACILITY
Scale, depth and
people under one roof.
Our E-City plant in Hyderabad holds fabrication support, assembly, test and box build, staffed by engineers who have been doing this for decades.
99,696
SQ FT FACILITY
60
LAYER HDI FABRICATION
40
QUALIFIED ENGINEERS
25
YEARS OF EXPERTISE
TECHNOLOGY
Every machine prevents
one kind of failure.
Here is what each one does, and why it matters to your product.
Consistent placement
from board one to
board one thousand
Automation from loader to unloader means less handling, fewer scratches and fewer shifted parts. The tenth lot looks like the first.
Stop soldering
defects at the source
Most defects start at the print. Measuring the volume and height of every paste deposit catches a bad print before a single part is placed on it.
See every placement
and every joint
After reflow, the system checks each part and each visible joint. Missing, shifted or tombstoned parts are flagged so engineers spend their time on exceptions.
Look inside what
cameras cannot see
BGA and bottom-terminated packages hide their joints. CT based X-ray shows voids, opens and bridges inside the assembly without damaging it.
Speed for volume,
flexibility for complexity
Two placement platforms share the work, so high-volume boards and complex high-mix builds both run at the right pace.
Solder only
where it belongs
Selective soldering protects nearby SMT parts and gives clean, repeatable joints on connectors and mixed technology boards.
Protection that is
consistent lot after lot
Moisture, dust and chemicals cause field failures. Automated selective coating controls where the coating goes and how thick it is.
Know the count before
the reel hits the line
Counting by X-ray avoids opening moisture-sensitive reels and keeps inventory records accurate, which keeps kitting honest.
Meet failure in the lab,
not at your customer
Temperature cycling and environmental stress tests in house put reliability evidence into the build schedule.
INDUSTRIES
Where failure is expensive,
we are at home.
Six sectors share one demand: boards that work the first time, every time.
Medical
Boards behind diagnostic and monitoring equipment have to behave identically every time. We build under an ISO 13485:2016 certified quality system, with traceable lots.
Semiconductor
Equipment
Fab and test tools live or die by precision. Our process control and 3D inspection keep assemblies dependable for years.
Defence & Aerospace
Programmes in this sector ask for proof, not promises. AS9100D certification, full traceability and environmental testing provide it.
Industrial & Automation
Controllers and drives work in heat, dust and vibration. We build for the plant floor, not the lab bench.
Networking & Telecom
Dense, fast boards need clean fabrication and careful assembly. We handle up to 60 layers and BGAs down to 0.15 mm pitch.
Energy /
Power Electronics
High current and high temperature are the daily job. We solder, coat and test power assemblies for that environment.
GLOBAL CUSTOMERS
Made in India. Trusted
by OEMs worldwide.
Our factory is in Hyderabad. Our standards and our communication are set for customers abroad, from the US, UK and Germany to any market you build for.
Standards you
already recognise
ISO 9001:2015, ISO 13485:2016 and AS9100D certification give your quality and compliance teams familiar ground.
Clear, documented
communication
Quotes, DFM findings and project updates arrive in writing, and calls are arranged to suit your time zone.
Export-ready delivery
Finished boards and boxed products are packed to travel and shipped from Hyderabad to your dock, with lot records included.
HOW AN ORDER FLOWS
Five steps from
files to delivery.
You always know where your product is, because every board is tracked digitally from kit to crate.
Quote and DFM
Send files. We return a manufacturability review with the quote.
Sourcing
A global sourcing network keeps components moving.
First article
Every new part passes inspection before volume starts.
Production
Automated lines with digital lot tracking.
Test and ship
Functional, burn-in and environmental test, then box build.
WHY CUSTOMERS STAY
Five reasons we
keep our customers.
One accountable team
Design, assembly and integration sit together, so nobody can blame the next vendor.
Records for every lot
Digital tracking means you can ask which reel, which line and which inspection, and get an answer.
Trained hands,
audited process
IPC-certified technicians and ISO-driven quality keep results independent of who is on shift.
First article, included
First article inspection with X-ray and 3D optics is part of every new part, not an extra on the quote.
Prototype to volume,
same standard
A prototype run uses the same lines and checks as production, so what you approve is what you receive.
CERTIFICATIONS
Quality that has been
audited, not just promised.
ISO 9001:2015 · ISO 13485:2016 · AS9100D
ISO 9001:2015
ISO 9001 quality management system certification documentation.
ISO 13485:2016
Quality management system certification for medical device manufacturing.
AS9100D
Aerospace quality management system certification documentation.
NEW PRODUCT INTRODUCTION
Bridging prototype
and stable production.
Our engineers stay with your product through that step: build, validate, refine, then move to production under controlled conditions.
Review before you build
Design, BOM and specification reviews find issues while changes are cheap.
Prove it, then refine it
Prototype builds run on production lines. Each cycle feeds findings back into design and process.
Scale without surprises
Documented processes and a controlled transition take your product into volume with the same team.
Resources, ready
when you need them.
Company information, capability documents and equipment portfolios, ready to download.
| NO. | RESOURCE | DESCRIPTION | FORMAT | ACTION |
|---|---|---|---|---|
| D/01 · COMPANY & CORPORATE | ||||
| 01 |
Flashline EMS Presentation 2026
|
Company overview, manufacturing capabilities, services, facilities and corporate information. | DOWNLOAD ↓ | |
| D/03 · EQUIPMENT & CAPABILITIES | ||||
| 02 |
Flashline EMS Capabilities
|
PCB fabrication, PCB assembly, box-build manufacturing and related capabilities. | DOWNLOAD ↓ | |
| 03 |
Flashline EMS Equipment Portfolio
|
Manufacturing equipment, production lines and technical equipment portfolio. | DOWNLOAD ↓ | |
BLOG
News and insights
from the factory floor.
Trade shows, quality practice and how a product moves from prototype to volume.
electronica India & productronica India 2026
Flashline EMS exhibited at BIEC, Bengaluru, from September 16 to 18, 2026.
Read post
Why first-article inspection is standard, not an upsell
What happens to a new part number before volume production begins.
Read post
From prototype to volume on one line
How a product moves through NPI without changing suppliers.
Read post